Mitsubishi Electric MUZ-FD35VA-E1 Wartungshandbuch

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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 8
5. OUTLINES AND DIMENSIONS ························ 9
6. WIRING DIAGRAM ·········································· 10
7. REFRIGERANT SYSTEM DIAGRAM ············· 13
8. PERFORMANCE CURVES ····························· 15
9. ACTUATOR CONTROL ··································· 29
10. SERVICE FUNCTIONS ···································· 30
11. TROUBLESHOOTING ····································· 31
12. DISASSEMBLY INSTRUCTIONS ···················· 55
Models
SPLIT-TYPE AIR CONDITIONERS
MUZ-FD25VA -
E1
MUZ-FD25VAH -
E1
,
E2
MUZ-FD35VA -
E1
MUZ-FD35VAH -
E1
MUZ-FD50VA -
E1
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
HFC
utilized
R410A
No. OBH489
REVISED EDITION-C
OUTDOOR UNIT
Indoor unit service manual
MSZ-FD•VA Series (OBH488)
PARTS CATALOG (OBB489)
Please void OBH489 REVISED EDITION-B.
MUZ-FD25/35
Revision C:
Errors in TROUBLESHOOTING have been
corrected.
Seitenansicht 0
1 2 3 4 5 6 ... 61 62

Inhaltsverzeichnis

Seite 1 - OUTDOOR UNIT

SERVICE MANUALCONTENTS1. TECHNICAL CHANGES ··································· 32. PART NAMES AND FUNCTIONS ····················· 43. SPECIFICATION ··

Seite 2 - Revision J:

10MUZ-FD25VA MUZ-FD35VAWIRING DIAGRAM6

Seite 3 - TECHNICAL CHANGES

11MUZ-FD25VAHMUZ-FD35VAH

Seite 5 - SPECIFICATION

13Unit: mmMUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAHOutdoorheatexchangerFlared connectionDefrostthermistorRT61DischargetemperaturethermistorRT62F

Seite 6

14Max. Length AMax. HeightdifferenceBIndoorunitOutdoor unitMAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCERefrigerant piping: mPi

Seite 7

15The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi-tions vary according t

Seite 8 - NOISE CRITERIA CURVES

NOTE: The above broken lines are for the heating operation without any frost and defrost operation.160.80.91.01.11.21.3-10-5 0 5 1015202530354045Outdo

Seite 9 - OUTLINES AND DIMENSIONS

17Correction of Cooling inputInput correction factorsThe operational frequency of compressorCorrection of Cooling capacityCapacity correction factorsT

Seite 10 - WIRING DIAGRAM

18kgf/cm2 [Gauge]MPa [Gauge]Ambient temperature(°C) Ambient humidity(%)kgf/cm2 [Gauge]MPa [Gauge]Ambient temperature(°C) Ambient humidity(%)kgf/cm2 [G

Seite 11 - MUZ-FD35VAH

19(A) (A)Ambient temperature(°C)Ambient temperature(°C)MUZ-FD25VA MUZ-FD25VAHMUZ-FD35VAOutdoor unit current(A)Ambient temperature(°C)MUZ-FD35VAH6.05.

Seite 12 - MUZ-FD50VA

2Revision A:• MUZ-FD25VAH- E2 has been added.• Power outlet has been corrected.Revision B:• MUZ-FD50VA- E1 has been added.Use the specifi ed refrigeran

Seite 13 - REFRIGERANT SYSTEM DIAGRAM

2020PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD25VA MUZ-FD25VAHCAPACITY: 2.5 kW SHF: 0.85 INPUT: 485 WINDOORDB (°C)INDOORWB (°C)OUTDO

Seite 14

2121PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD25VA MUZ-FD25VAHCAPACITY: 2.5 kW SHF: 0.85 INPUT: 485 WINDOORDB (°C)INDOORWB (°C)OUTDO

Seite 15 - PERFORMANCE CURVES8

2222PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD35VACAPACITY: 3.5 kW SHF: 0.85 INPUT: 850 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)21

Seite 16 - Total input (Cooling :

2323PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD35VACAPACITY: 3.5 kW SHF: 0.85 INPUT: 850 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)35

Seite 17 - MUZ-FD25VA MUZ-FD25VAH

24PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD35VAHCAPACITY: 3.5 kW SHF: 0.85 INPUT: 835 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)21 2

Seite 18 - COOL operation

25PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD35VAHCAPACITY: 3.5 kW SHF: 0.85 INPUT: 835 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)35 4

Seite 19 - HEAT operation

26PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD50VACAPACITY: 5.0 kW SHF: 0.77 INPUT: 1500 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)21 2

Seite 20

27PERFORMANCE DATA COOL operation at Rated frequencyMUZ-FD50VACAPACITY: 5.0 kW SHF: 0.77 INPUT: 1500 WINDOORDB (°C)INDOORWB (°C)OUTDOOR DB (°C)35 4

Seite 21

2828PERFORMANCE DATA HEAT operation at Rated frequencyMUZ-FD25VA MUZ-FD25VAHCAPACITY: 3.2 kW INPUT: 610 WINDOORDB (°C)OUTDOOR WB (°C)-10 -5 0 5 10

Seite 22

29MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAH MUZ-FD50VA9-2. R.V. COIL CONTROLHeating . . . . . . . . . . . . . . . . . ON Cooling . . . . . . .

Seite 23

3TECHNICAL CHANGES1MUZ-FD25VA -E1MUZ-FD25VAH -E1MUZ-FD35VA -E1MUZ-FD35VAH -E1MUZ-FD50VA -E1 1. New modelMUZ-FD25VAH -E1 → MUZ-FD25VAH -E2 1. Power o

Seite 24

30MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAH MUZ-FD50VASERVICE FUNCTIONS10MUZ-FD50Sensor PurposeActuatorCompressorLEVOutdoor fan motorR.V.coilI

Seite 25

3111-1. CAUTIONS ON TROUBLESHOOTING1. Before troubleshooting, check the following1) Check the power supply voltage.2) Check the indoor/outdoor connect

Seite 26

32Outline of the functionThis air conditioner can memorize the abnormal condition which has occurred once.Even though LED indication listed on the tro

Seite 27

33 2. Flow chart of the detailed outdoor unit failure mode recall function 2. Blinking pattern when outdoor unit is abnormal:ONOFFNo beepBeepsRep

Seite 28

343. Outdoor unit failure mode tableMUZ-FD25/35POWER lamp(Indoor unit) Abnormal point (Failure mode / protection) LED indication(Outdoor P.C. board) C

Seite 29 - ACTUATOR CONTROL

35MUZ-FD50VAPOWER lamp(Indoor unit)Abnormal point(Failure mode / protection)LED indication(Outdoor P.C. board) Condition RemedyIndoor/outdoor unit fai

Seite 30 - SERVICE FUNCTIONS

363611-3. TROUBLESHOOTING CHECK TABLEMUZ-FD25/35No. Symptom LED indication Abnormal point/ Condition Condition Remedy 1Outdoor unit does not op-erate

Seite 31 - TROUBLESHOOTING

37ONOFF2.5-second OFF2.5-second OFF0.5-second ON0.5-second ONMUZ-FD50VANo. SymptomLED indicationAbnormal point/ Con-dition Condition RemedyLED1(Red)LE

Seite 32

38No. SymptomLED indicationAbnormal point/ Con-dition Condition RemedyLED1(Red)LED2(Yellow)20Outdoor unit operates.OnceLightingPrimary current pro-tec

Seite 33 - Operational procedure

393911-4. TROUBLE CRITERION OF MAIN PARTSMUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAH MUZ-FD50VAPart name Check method and criterion FigureDefr

Seite 34 - MUZ-FD25/35

4Air outletDrain outletPipingDrain hoseAir inlet(back and side)MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAHPART NAMES AND FUNCTIONS2PipingAir outl

Seite 35

404011-5. TROUBLESHOOTING FLOWAre the voltages balanced?Disconnect the connector (CN61) between compressor and the intelligent power module (IPM).Repl

Seite 36

41 With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if the inverter is normal

Seite 37 - Lighting

42 F Check of compressor start failure D Check of compressor winding E Check of compressor operation time Disconnect the connector (CN61) between

Seite 38

43 G Check of outdoor thermistors H Check of R.V. coil First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to

Seite 39

44MUZ-FD50Heating operation does not work.•Is there voltage of 230 VAC between pin1 and pin 2 at connector CN912? YesNoDisconnect the lead wire leadin

Seite 40 - MUZ-FD50

45 I Check of outdoor fan motorIs the resistance of outdoor fan motor normal?(Refer to 11-4.)Replace the outdoor fan motor.Replace the inverter P.C.

Seite 41 - C Check of compressor

46Is there voltage 230 VAC between the indoor terminal block S1 and S2?NoYesReplace the indoor electronic control P.C. board.Rectify indoor/outdoor co

Seite 42

47 K Check of LEV (Expansion valve)Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote con

Seite 43 - H Check of R.V. coil

48Check the outdoor fan motor. (Refer to 11-5. .)Is the fuse (F901) blown on the in-verter P.C. board?Check the connection of the connectors (CN932) o

Seite 44

49Turn OFF the power supply.Is there rated voltage in the power supply?YesNoTurn ON the power supply.Check the power supply.Is there rated voltage bet

Seite 45

5Outdoor model MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAHPower supply Single phase, 230 V, 50 HzCapacity Rated frequency (Min.-Max.)CoolingkW2.5

Seite 46 - J Check of power supply

50 N Electromagnetic noise enters into TV sets or radiosYesIs the unit earthed?NoEarth the unit.YesIs the distance between the antennas and the indoo

Seite 47

51 O Check of defrost heaterCheck the following points before checking electric continuity.1. Does the resistance of ambient temperature thermistor h

Seite 48

52-20 -10 0 10 20 30 400102030405060708090100Temperature( )Defrost thermistor(RT61)Ambient temperature thermistor(RT65)Outdoor heat exchanger temper

Seite 49

532. Outdoor electronic control P.C. boardMUZ-FD50VA0 1020304050607080901001101207006005004003002001000Resistance (k )Temperature (°C)Discharge tempe

Seite 50

54MUZ-FD50VA3. Noise filter P.C. boardMUZ-FD50VA4. Outdoor power board325-370 VDCOutput(Red)(White)Connect to the compressorVoltage among phases: 5 to

Seite 51 - P Check of bus-bar voltage

5512-1. MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAHNOTE: Turn OFF power supply before disassembly.OPERATING PROCEDURE PHOTOS1. Removing the cabin

Seite 52 - 1. Inverter P.C. board

56OPERATING PROCEDUREPHOTOS2. Removing the inverter assembly, inverter P.C. board(1) Remove the cabinet and panels. (Refer to 1.)(2) Disconnect the le

Seite 53

57OPERATING PROCEDUREPHOTOS5. Removing outdoor fan motor(1) Remove the cabinet and panels. (Refer to 1.)(2) Disconnect the following connectors: <

Seite 54

5812-2. MUZ-FD50VANOTE: Turn OFF power supply before disassembly.OPERATING PROCEDUREPHOTOS1. Removing the cabinet(1) Remove the screws of the servic

Seite 55 - DISASSEMBLY INSTRUCTIONS

59OPERATING PROCEDURE PHOTOS2. Removing the inverter assembly, outdoor electric control P.C. board, power board, noise filter P.C. board and reactor.(

Seite 56 - OPERATING PROCEDURE

6Outdoor model MUZ-FD50VAPower supply Single phase, 230 V, 50 HzCapacity Rated frequency (Min.-Max.)CoolingkW5.0 (1.5-5.8)Heating 5.8 (1.5-7.8)Break

Seite 57

60OPERATING PROCEDURE PHOTOS3. Removing the defrost thermistor, discharge tempera-ture thermistor, outdoor heat exchanger temperature thermistor and a

Seite 58 - 12-2. MUZ-FD50VA

61OPERATING PROCEDURE PHOTOS5. Removing the compressor and 4-way valve(1) Remove the top panel, cabinet and service panel. (Refer to 1.)(2) Remove the

Seite 59 - OPERATING PROCEDURE PHOTOS

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN© Copyright 2007 MITSUBISHI ELECTRIC CO.,LTDDistributed in Jul. 2011. No

Seite 60

7Specifi cations and rated conditions of main electric partsModel Item MUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAHCurrent transformer(CT) 20 A(CT761,

Seite 61

890807060504030201063 125 250 500 1000 2000 4000 8000NC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND SOUND PRESSURE LEVEL, 0dB re 0.0002 MICRO BARBAND CENTE

Seite 62

9Unit: mmMUZ-FD25VA MUZ-FD25VAH MUZ-FD35VA MUZ-FD35VAH1069800302.5500 Bolt pitch for installation15022.3Handle550280164.599.5170.523Service panelSe

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